STAGING

Jumbo rolls of max. 400 kg , Ø 600 mm of:

  • Digitally printed wallpaper
  • Flexible media roll

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Perfect cuts and zero defects: the synergy between Diatecx supports and Flexa machinery

In the world of digital printing, the final quality of the product does not depend solely on the substrate chosen or the machines used, but rather on the perfect balance between materials and technologies, which is what really makes the difference. It is precisely this awareness that has led to the collaboration between Diatecx and Flexa, two companies which, thanks to their experience and specialisation, are able to combine high performance, aesthetic quality and workflow optimisation.

The star of this synergy is Diatecx’s 2512 wallpaper, printed with Canon Colorado and then finished with two Flexa solutions: the Miura Katana automatic cutter and the UD and RD 170 reel unwinding and rewinding system. This combination demonstrates how the integration of high-performance materials and innovative finishing systems is the key to offering reliable and professional solutions in the field of interior design.

Technology and precision: the production process step by step

At the heart of the production flow is the synergy between high-performance substrates and cutting-edge finishing technologies. Let’s take a closer look at the main stages of this integrated process.

High-yield printing with Canon Colorado

The process begins with the printing of Diatecx 2512 wallpaper, a 195 g/m² non-woven substrate specially developed for solvent, UV, latex and eco-solvent inks. Thanks to its smooth surface, FSC® certification and absence of PVC, it is perfect for interior design applications that require high visual quality and sustainability.

Printing is carried out using the Canon Colorado, a roll-to-roll printer that guarantees vibrant colours and high precision.

Invisible cutting with Flexa’s Katana

Once printed, the roll is fed into the Katana, the latest generation automatic XY cutter from Flexa. Its patented pending V shaped angled cut system eliminates unsightly white lines that often appear at the joints between strips, especially on dark backgrounds.

Thanks to the double automatic vertical alignment sensor with 0.05 mm precision and the motorized lengthwise shear cutters, each strip is cut with millimetre precision, significantly improving the final result and reducing installation time.

Efficient unwinding and rewinding with UD 170 & RD 170

The UD 170 unwinder and RD 170 rewinder are designed to handle jumbo rolls up to 600 mm in diameter and 400 kg in weight. Working seamlessly inline with printers, these units can be used both at the input (to feed the printer) and at the output (to rewind the printed material). Together, they support higher production volumes with precision and consistency, adapting perfectly to the most demanding production flows.

Equipped with an intuitive touch screen display, the UD 170 and RD 170  allow precise control of working parameters, improving productivity and minimising waste.

The collaboration between Diatecx and Flexa demonstrates how the integration of high-quality substrates and cutting-edge finishing technologies can transform the wallpaper production process into an efficient, precise and visually flawless workflow. From printing with Canon Colorado to finishing with the Miura Katana cutter and the UD 170 rewinding system, every step is designed to maximise yield, reduce errors and simplify the work of operators. A concrete synergy that enhances the potential of Diatecx materials in high-level professional contexts.

Discover more here.

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Vinylpex increases wallpaper production thanks to Flexa-Canon integration

For Vinylpex, a Polish manufacturer of vinyl wallcoverings and upholstery materials, the introduction of a Flexa unwinding and rewinding system for jumbo rolls integrated with a Canon Colorado printer means a new beginning in the wallcoverings production process.

This strategic investment increases the efficiency of the production line, improves workflow and supports the company’s growing business in high-quality digital wallpaper printing.

Sales and consultation for this project was handled by SoftPlast, Flexa distributor in Poland, which provided the best solution for Vinylpex production needs.

The Flexa unwinding and rewinding system works with jumbo rolls that weigh up to 400 kg and have a diameter of 600 mm and is fully compatible with Canon Colorado.

This inline solution optimizes the entire printing process, ensuring a continuous and smooth workflowreducing manual handling and stoppages still maintaining precision and consistency.

With the introduction of the Flexa unwinder and rewinder for jumbo rolls, Vinylpex has significantly increased its wallpaper production efficiency, starting a new era for the company. The company expressed great satisfaction with the new Flexa equipment, appreciating its reliability and ease of use.

“With the Flexa solutions, we are entering a new phase in our production process, which allows to significantly optimize the costs associated with launching new products on the market, while maintaining high quality. This is an important step forward for Vinylpex, enabling us to efficiently manage orders regardless of production volumes, while maintaining the speed of execution expected by our customers. The close integration of the Flexa system with our Canon Colorado printer also optimizes energy consumption, having a positive impact on the environment” – Agnieszka Bródka, Product Manager.

This latest installation at Vinylpex demonstrates the advantages of integrating advanced roll handling solutions with modern digital printing technology. By optimizing production through automated roll management, companies can achieve higher productivity, better print quality and lower operating costs, key success factors in the growing wallpaper market. This system enables uninterrupted printing, streamlining high-volume production with minimal operator intervention.

Discover more here.

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